POSITIVE POTENTIAL OF OFFSHORE APPLICATIONS OF MANAGED PRESSURE DRILLING TECHNOLOGY

Don Hannegan*
Weatherford
3500 Spring Mountain
Fort Smith, AR 72916
Voice: 479-806-1216
Fax: 479-649-5026
E-mail: don.hannegan@weatherford.com

Bill Bland
Weatherford
Houston, TX

Approximately one-half of all known offshore resources of oil and gas (gas hydrates excluded) are economically undrillable with conventional overbalanced drilling methods and equipment. In deeper water where the hydrostatic head pressure caused by a long column of drilling fluid and cuttings in marine risers exceeds the wellbore fracture pressure limit, prospects that are economically drillable are much greater. Such gross overbalance overcomes all but the most robost of production zones and results in underground blowouts and a litany of drilling related obstacles such as loss circulation, differentially stuck drill pipe and associated well control issues.

Unlocking the economic viability of many of these offshore prospects today is a rapidly growing application of Managed Pressure Drilling (MPD) technology. MPD is based upon tools and methods developed for the safe practice of underbalanced drilling. However, in MPD the intent is not to invite hydrocarbon influx into the wellbore and to the surface as in true underbalanced drilling, but to more precisely manage/control/contain annulus fluids downhole and at the surface when drilling overbalanced. MPD applies to near-balanced, balanced, three variations of dual gradient deep water drilling and a zero discharge method of riserless drilling of top holes.

Because MPD relies upon a closed and pressurizable mud returns system and does not intend to produce hydrocarbons when drilling ahead, the technique offers a very positive influence upon environmental considerations and well control in general.

This paper discusses the MPD methods currently underway that are a major step towards zero discharge offshore drilling and specifically identifies the positive environmental ramifications of several MPD applications.